Grade 9 ยท Processing ยท Term 4 ยท Lesson 1

Preserving Materials & Working with Plastics

Metals rust and food spoils unless we protect them โ€” and the plastics we throw away can become new products if we sort and recycle them correctly.

Preserving metals

Left untreated, most metals corrode (rust) when exposed to air and moisture. Three common ways to protect metal are:

MethodHow it works
PaintingA protective coating is applied over the metal, sealing it away from air and moisture
GalvanisingSteel is coated with a layer of zinc, which corrodes in place of the steel and so protects it from rust
ElectroplatingAn electric current is used to deposit a thin layer of another metal (e.g. chromium or zinc) onto the surface of a metal object
Galvanising vs electroplating: both coat a metal with zinc, but galvanising usually dips the object in molten zinc, while electroplating uses an electric current to deposit a much thinner, more even layer of metal โ€” often used for a decorative or corrosion-resistant finish.

Preserving food

Food preservation methods work by removing the moisture, oxygen or conditions that bacteria and other organisms need to grow and spoil food:

All food preservation methods share one goal: stop bacteria from growing, by removing water, adding acid/salt, or sealing out air.
Indigenous technology: these aren't modern inventions โ€” they're indigenous knowledge refined over centuries, long before refrigeration existed. Many rural South African communities still store grain in sealed underground pits or clay silos to keep it dry and pest-free, and still sun-dry meat (biltong), fruit and fish using techniques passed down through generations.

Properties of plastics

Plastics are used almost everywhere because of a useful combination of properties:

Types of plastics and recycling codes

Plastic products are marked with a small triangle made of three arrows, containing a number from 1 to 7. This is the plastic identification code, and it tells recyclers exactly what type of plastic the item is made from, so it can be sorted correctly.

SymbolCodePlasticCommon uses
1 โ€” PETPolyethylene terephthalateCooldrink and water bottles
2 โ€” HDPEHigh-density polyethyleneMilk bottles, shampoo bottles
3 โ€” PVCPolyvinyl chloridePipes, hoses, cable insulation
4 โ€” LDPELow-density polyethylenePlastic shopping bags, cling wrap
5 โ€” PPPolypropyleneYoghurt tubs, bottle caps
6 โ€” PSPolystyreneDisposable cups, foam packaging
7 โ€” OtherMixed / other plasticsMulti-layer packaging, some bottles

Reduce, reuse, recycle

This well-known principle guides how we should deal with waste, in order of preference:

Case studies: plastics recycling in action

Remanufacturing waste plastic into pellets: collected plastic waste is sorted by code, cleaned, shredded into small flakes, and melted down. The melted plastic is then extruded and cut into small uniform pellets, which are easy to store, transport and sell to manufacturers as a raw material.

Moulding recycled pellets into new products: these recycled pellets are fed into a moulding machine, heated until soft, and forced into a mould under pressure to form a brand-new product โ€” for example, park benches, plastic crates, or new bottles โ€” completing the recycling loop.

Why sorting by code matters: different plastic types melt at different temperatures and have different properties, so mixing codes together during recycling produces a weak, unreliable final material. Correct sorting is essential for good-quality recycled products.

Systems diagram: the plastics recycling project

Like any process, plastics recycling can be broken down into input → process → output:

Input
Collected waste plastic, sorted by identification code
โ†’
Process
Cleaned, shredded into flakes, melted, then extruded and cut into uniform pellets
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Output
Plastic pellets sold as raw material to manufacturers, who mould them into new products

Plastic Recycling Code Sorter

Match each everyday item to its correct plastic identification code. Get instant feedback and a quick fact about that plastic type.

๐Ÿพ
Water bottle
Which recycling code does this belong to?
Item 1 of 5
Recycling code quick reference
    0/8
    Review the explanations above.
    Answer in your exercise book.
    Question 1 ยท (3 marks)
    Name and describe three methods used to preserve metals against corrosion.
    Question 2 ยท (3 marks)
    Name and describe three methods used to preserve food, and explain what all of them have in common.
    Question 3 ยท (4 marks)
    Give the recycling code number, abbreviation and one common use for four different types of plastic.
    Question 4 ยท (3 marks)
    Explain the "reduce, reuse, recycle" principle, giving one practical example of each.
    Question 5 ยท (3 marks)
    Describe, in order, the steps involved in remanufacturing waste plastic into pellets and then moulding those pellets into a new product.
    Question 6 ยท (3 marks)
    Name three properties of plastics that make them useful, and explain why one of these properties (poor biodegradability) is also a disadvantage.
    Question 7 ยท (2 marks)
    Give one example of an indigenous South African food preservation practice, and explain what problem it solves.
    Question 8 ยท (4 marks)
    Draw a systems diagram (input → process → output) for the plastics recycling project described in this lesson.